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智能折彎?rùn)C(jī)隨動(dòng)托料系統(tǒng)革新工藝 自動(dòng)化升級(jí)賦能精密制造
近日，隴博智能科技有限公司推出配備隨動(dòng)托料系統(tǒng)的創(chuàng)新型折彎?rùn)C(jī)，為金屬板材加工帶來(lái)突破性進(jìn)展。該隨動(dòng)托料系統(tǒng)通過(guò)實(shí)時(shí)跟蹤板材運(yùn)動(dòng)軌跡，動(dòng)態(tài)調(diào)整支撐位置，解決傳統(tǒng)折彎過(guò)程中板材下垂變形、定位不準(zhǔn)等問(wèn)題，大幅提升加工精度和效率。系統(tǒng)采用高靈敏度傳感器與伺服電機(jī)聯(lián)動(dòng)，實(shí)時(shí)感知板材彎曲狀態(tài)，自動(dòng)調(diào)整托料板高度和角度，確保板材平穩(wěn)受力，避免回彈誤差。內(nèi)置AI算法可預(yù)判折彎路徑，智能避開(kāi)刀具工作區(qū)域，防止碰撞風(fēng)險(xiǎn)，優(yōu)化材料利用率。此系統(tǒng)支持與數(shù)控系統(tǒng)無(wú)縫對(duì)接，實(shí)現(xiàn)從上料、折彎到下料的無(wú)人化操作，特別適用于汽車、航空航天等對(duì)精度要求嚴(yán)苛的行業(yè)。搭載該系統(tǒng)的折彎?rùn)C(jī)折彎角度偏差≤0.1°，材料利用率提升15%，單班次產(chǎn)能提高30%。業(yè)內(nèi)**評(píng)價(jià)，此項(xiàng)技術(shù)突破傳統(tǒng)折彎?rùn)C(jī)物理限制，為高精度、大批量生產(chǎn)提供新方案，有望推動(dòng)金屬加工行業(yè)邁向“工業(yè)4.0”新階段。目前，該設(shè)備已在國(guó)內(nèi)多家**企業(yè)試用，并計(jì)劃拓展海外市場(chǎng)，助力全球制造業(yè)智能化升級(jí)。Longbo Intelligent Technology Co., Ltd. has launched an innovative bending machine equipped with a dynamic support system. This system has brought a breakthrough in metal sheet processing. The dynamic support system tracks the movement trajectory of the sheet metal in real time and dynamically adjusts the support position, solving problems such as sheet metal sagging and inaccurate positioning during traditional bending processes, thereby significantly improving processing accuracy and efficiency. The system uses highly sensitive sensors and servo motors to interact with each other, real-time sensing the bending state of the sheet metal, automatically adjusting the height and angle of the support plate to ensure the sheet metal is smoothly loaded and avoid rebound errors. The built-in AI algorithm can predict the bending path and intelligently avoid the working area of the cutting tools, preventing collision risks and optimizing material utilization. This system supports seamless integration with CNC systems, enabling unmanned operation from material loading, bending to material cutting, especially suitable for industries with strict precision requirements such as automobiles and aerospace. The bending angle deviation of the bending machine equipped with this system is ≤ 0.1°, the material utilization rate is increased by 15%, and the single-shift production capacity is increased by 30%. Industry experts evaluate that this technological breakthrough overcomes the physical limitations of traditional bending machines and provides a new solution for high-precision and large-scale production, which is expected to drive the metal processing industry to a new stage of "Industry 4.0". Currently, this equipment has been tested in several leading domestic enterprises and plans to expand into overseas markets to assist in the intelligent upgrade of global manufacturing.
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